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I
wanted a console that was built especially for this
van, that would not only self contain the components
of a desktop PC, but also a two way radio or two, as
well as a storage compartment and have drink holders.
I also wanted to incorporate some 120V and 12V power
outlets for convenience.
For
this project I turned to my lifelong friend Daryl Chambers,
who's brother has a very nice and well equipped woodworking
shop. We affectionately call it the "No Yankee
Workshop". (A pun on the PBS TV Show "New
Yankee Workshop" since we are in TX and no yankees....
Ok, I never said it was a good pun! :) Anyway...)






Our
first step was to take and retake plenty of measurements.
Then we made templates out of cardboard to the shapes
we needed for the main pieces. The exposed wood top
is made from rough cut Missouri White Oak. You can see
the original plank in the first picture. The width of
this presented a problem since for the tops we needed
them wider than what the raw material was. To solve
this Daryl glued three pieces together. Once that had
cured he was able to cut the entire assembly to the
exact size we needed, and plane it down to a smooth
surface. You would never know it was three pieces to
look at it now. The side panels that would be covered
in carpet to match the van were made from 1/4 inch plywood.




As
you can see, just the process of engineering something
like this in can be quite a mess. In these pictures
we have the basic structure of the console cut out and
are test fitting it into the van. The console is actually
2 pieces assembled together. A main part that fits up
under the dash, and the secondary part that goes back
between the seats. It's the main part that holds most
of the computer electronics, and the secondary part
that holds the PC power supply, storage area, and power
outlets.









Notice
the nice supercell I missed chasing while we were working
on this! In the second picture Daryl is getting
the top for the main part of the console sanded down
smooth. In the third you can see the rough structure
of the secondary part of the console, with the hole
cut out for the PC power supply ventilation. In the
rest of the pics, you can see Daryl applying the finish
to the exposed wood parts. The sides will still need
to be covered carpet matching the carpet in the van.
It's already starting to look really nice though!




Here
the construction is all finished and installed. All
that is left is for the electronics to be installed,
as well as the AC outlet on the back of the console.
Looks nice though! Daryl did most of the work, although
I learned a LOT about woodworking during the process.
I am very proud of this console as it's one of a kind!
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